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QF505 | When pilots go down: How common is in-flight incapacitation?

  • Writer: Dr. Rob Massera | DAME
    Dr. Rob Massera | DAME
  • Mar 17
  • 3 min read

A recent in-flight medical emergency on 10th March 2025 involving a Qantas captain on QF505 returning from Brisbane-to-Sydney serves as an important reminder that pilot incapacitation, while very rare, can occur. Fortunately, in this case, the first officer was able to take command, request a priority and safely land the aircraft - allowing the captain to be taken to hospital for medical care & evaluation.

 

Q: How common is in-flight impairment or incapacitation?

 

While high-profile incidents like this attract attention, historical data from a report commissioned by the ATSB (covering 1975–2006), reveals that in-flight incapacitation is responsible for just 0.6% of aircraft accidents and incidents in Australia. However, when it does occur, it can have serious & potentially fatal consequences, particularly in single-pilot operations.

 

Q: What is impairment & incapacitation?

 

Pilot Impairment or incapacitation is defined as: “any reduction in medical fitness to a degree or of a nature that is likely to jeopardize flight safety” or any physiological or psychological state or situation that adversely affects performance.”

 

Impairment & incapacitation can be broadly classified into being either: “obvious” or “subtle”, “sudden” or “slow-onset”, “partial” or “complete”. The most dangerous type of impairment or incapacitation is subtle and slow-onset, because the impairment is not immediately apparent to the flight crew.

 

Q: What are the most common causes of Pilot Incapacitation in Australia?

 

The ATSB report reviewed all aviation accidents and incidents over 30 years (between 1975 and 2006) to identify the leading medical causes of in-flight incapacitation in Australia - it found:

 

  1. Acute gastrointestinal illness (21%) – Is by far the most common cause due to food-poisoning, viral gastroenteritis, severe nausea, vomiting or diarrhoea, which can rapidly incapacitate a pilot to safely fly an aircraft.


  2. Smoke and fume inhalation (12%) – Exposure to toxic fumes - most commonly carbon monoxide when engine exhaust infiltrates the cabin - which can cause hypoxia, dizziness, headache, confusion, loss of consciousness or respiratory distress.


  3. Loss of consciousness (9%) – due to extreme fatigue, drugs, alcohol, seizures, fainting (syncope) or high G-forces causing G-LOC (G-force induced Loss of Consciousness).


  4. Infectious disease or respiratory illness (9%) – Conditions such as severe flu or pneumonia can lead to incapacitation due to ear or sinus pain, fatigue, hypoxia or inability to concentrate.


  5. Heart attack (8%) – though rare - is a major concern, particularly in older pilots or those with undiagnosed cardiovascular disease.


  6. Acute pain (5%) – Severe pain from kidney stones (renal colic), gallbladder stones (biliary colic), abdominal pain, lower-back pain, muscle spasm, migraine, or other conditions can make it impossible for the pilot to concentrate or safely control the aircraft.

 

Q: How often does pilot incapacitation cause fatal accidents?

 

Fortunately, this occurs very rarely - especially in multi-crew operations where only 10% of flight time is considered safety-critical (take-off & climb, approach & landing). In the ATSB study, while only 10% of incidents resulted in fatal accidents - ALL occurred in single-pilot operations in private or business aviation. Notably, 63% of fatal incidents were due to acute heart attacks, underscoring the importance of assessing cardiovascular risk in pilots and preventative health management - especially for those in single pilot operations.

 

Q: What are the Key Takeaways for Pilots & passengers?

 

  1. The Importance of Multi-Crew Operations – In commercial airline operations, having a second pilot significantly reduces the risk of incapacitation-related accidents - AIPA advocates for multi-crew operations in commercial airlines.


  2. Medical Certification Matters – annual class 1 medical certification helps to identify underlying conditions that could pose a flight-safety risk & ensures in-flight incapacitation is a very rare event.


  3. Pilot Maintenance Cycle is key - to maintain your health, mitigate threats to your medical certification & keep your “bio-craft” in “TRIM”:


    1. Thoughts & Mental state self-awareness & reaching out when needed

    2. Rest, Recovery & Sleep ensuring 8 to 9 hours consistently

    3. Intake & Nutrition of healthy foods & hydration

    4. Movement & Exercise with resistance or HIT training 3 to 4 times a week for 30 to 45 minutes

                                                                                      

The bottom line for pilots

 

Incidents like those on Qantas QF505 remind us that medical impairment or incapacitation - though rare - can occur putting flight-safety at risk. The best approach is to adopt a preventative & corrective maintenance-cycle, recognise & manage threats to our medical certification & reframe our annual medical as an opportunity to maintain our health and fitness-to-fly well beyond the horizon.

 

References & Links:

 

 

 

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